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--- theshop [2016/03/16 00:00]
zashi [Design]
+++ theshop [2018/12/28 18:27]
zashi [Tools]
@@ Line 1: / Line 1: @@
 ====== Workshop ======
 Notes for my investigation into building a workshop.
 ===== NEW PLAN =====
+{{ :workshop_render.png?nolink|}}
 Sticking with the poured concrete foundation, which will cost between $2,700 and $3,600 for a 24x31 area.
-The main structure will be this: http://store.alansfactoryoutlet.com/24x31-vertical-roof-metal-garage-p/24x31-vertical-metal-garage.htm
+The building itself will be from [[http://www.choicemetal.com/custom-builder|Choice Metal Buildings]].
+The walls are 12-feet tall, with a 25'x 30' layout. A single 10'w x 8'h garage door will be the only entrance and exit.
+A pair of 30'x30' windows fill flank the garage door.
 The inside will be still be framed, but that's for mounting electrical and other internal structures (built in desks and shelves).
   * Air Conditioner (18K BTU needed)
+===== Location =====
+Where do I put this dang thing?
+About here? (The little legs touching the corners mark 5'--the closest an accessory structure may be built to a property line.)
+{{::workshop_layout.png?nolink |}}
+===== Deployment =====
+==== Phase 1: Land Prep ====
+**DONE**
+The area where the workshop is going to go needs to be prepped. All the cedar trees need to be taken down. Stumps need to be dug out and removed. Any smaller woody plants need to be removed. The land needs to be leveled and raised a little.
+Consult with some guides on prepping land for a slab.
+==== Phase 2: Permits ====
+File paperwork with city and get permits.
+==== Phase 3: Slab ====
+**DONE**
+Have the slab poured.
+==== Phase 4: Building Erection ====
+<del>Choice Metal Buildings delivers and erects buildings purchased through them.</del>
+Order placed through Alan's Factory Outlet.
+==== Phase 5: Framing ====
+Wood studs will be put in to support shelves and allow for easier addition of wiring as well as insulation.
+==== Phase 6: Power ====
+Have Duke Power come out and add a power hook up to the building. This will take some research. I'm not sure if it's better to have power ran from the house out to the building (unlikely) or have a separate meter installed for the work shop (likely best option).
+Research is needed to see what must be done before they'll install a meter. This will also take some city-permits.
+Standard 3-prong electric outlets will be installed at a rather high density (perhaps 1 outlet ever 3 feet?) as well as overhead florescent lights.
+Along with running power, a few cat-5e cables could be ran from the house to the workshop for network connectivity as well as other communication (e.g. analaog audio).
+=== Code Requirements ===
+''Accessory structures must provide at least 60A service. Exceptions to the 60A minimum exist for one- and two- circuit service to accessory structures.''
+A 20A circuit could be provided for lights + computer/electronic equipment and a second 20A circuit could be for powertools, of which no more than 2 at any time would operate (shopvac + larger tool).
+Regardless of whether code says I need a dedicated grounding rod + ground loop, I will install one.
+==== Phase 7: Insulation ====
+Spray foam insulation can be added (once all wiring is done)
+==== Phase 8: Floor ====
+Something a little nicer than raw concrete would be nice, even if it's just a paint and fleck kit: http://www.epoxymaster.com/index.php/store/category/decorative-fleck-non-slip/product/116-custom-decorative-fleck-create-your-own-pattern
+I could do a NC dogwood in Filipino sun.
+==== Phase 9: Built-in Shelves and Desks ====
+Build some shelves out of studs and plywood.
+Or.
+Buy some welding gear and some square tube stock and practice welding by making shelves and desks.
 ====== Regulations ======
@@ Line 57: / Line 135: @@
 This [[http://www.homewyse.com/services/cost_to_install_cement_slab.html|cost calculator]] estimates the cost of the 750 sqft of slab to be about $2,536.93
-===== Framing =====
-Assuming 25' x 30', that would mean 110 linear feat of wall. 1 stud every 16 inches is 82 studs, not taking into account door space.
-At $3.37 per stud for a pressure treated stud, that's $276.34 (plus tax) for studs.
+===== Total =====
+ *  750 sqft (30x25)
+| Permit | $250|
+| Ground Clearing | $?|
+| Slab | $5500|
+| Building | $9290.00|
+^ Total ^ $15,750.00^
-===== Sheathing =====
+ *  500 sqft (25x20)
+^ ITEM ^ EST ^ ACTUAL ^
+| Permit | $250|
+| Ground Clearing | $?| $0|
+| Slab | $3,500| $3,500|
+| Building | $7,960.00| $7,981|
+^ Total ^ $11,710.00^ $11,481^
-There will be 1210 sqft of vertical surfaces. a 4'x8' sheet of 7/16" OSB is $7. A minimum (extra, of course, for odd-shapes and waste) of 38 sheets will be needed at a cost of $266.
-The same OSB is appropriate for roof sheathing. There will be 864 sqft of roof. 27 sheets will be need for a cost of $189.
+====== NEXT STEPS ======
+The shop has been built. Now, how to make it useful?
+===== Floor =====
+Mitigate moisture and it's a bit prettier than straight concrete.
-===== Wrap =====
+  - Etcher ( from kit below )
+  - [[https://www.amazon.com/Rust-Oleum-301239-Moisture-Stop/dp/B01LQTXPQY/ref=sr_1_1?ie=UTF8&qid=1543604583&sr=8-1&keywords=rust-oleum+moisture+stop|Moisture Stop]]
+  - [[https://www.amazon.com/Rust-Oleum-261845-EpoxyShield-Garage-Coating/dp/B006ZUZ9QE/ref=sr_1_2?ie=UTF8&qid=1545323636&sr=8-2&keywords=rustoleum+etcher|Epoxy ]]
- 3' x 100' rolls of house-wrap will be needed for a total cost of $144.85
+==== Tools ====
+  * Spreader
+  * shoe tacks
+  * solvents for cleaning up
+  * 1 x Plastic garden watering can
+  * 1 x 5 gallon bucket
+  * 1 x Weiler 44026 Palmyra Fill Deck Scrub Brush with Wood Block, 10" Overall Length
+  * 1 x More utility knife bladest
+x Shur-Line 12400 Teflon Metal Paint Tray
+x Wooster Brush R017-9 Sherlock Roller Frame, 9-Inch
+x Mr. Long Arm 3212 Pro-Pole Extension Pole, 6-to-12-Feet
+x Paint Sticks (free behind the counter at Home Depot)
+x STANLEY BPST07223 Comfort Grip Paint Brush Set, Polyester, 3-Piece
-===== Roof Underlayment =====
+=== Materials ===
-Two rolls of [[http://www.lowes.com/pd_10306-31673-NO.15+FELT_4294858150__?productId=3069785&Ntt=roof&pl=1&currentURL=%3FNtt%3Droof&facetInfo=|underlayment]] at a total cost of $33.80
+  * 2 x pieces of medium sized cardboard
+  * 2 x Rust-Oleum 261845 Epoxy Garage Floor
+  * 2 x Rust-Oleum 279847 EPOXYShield Anti Skid 3.4-Ounce
+  * 1 x Wooster Brush R232-9 Epoxy Glide Roller Cover, 1/4-Inch Nap, 9-Inch
+  * 1 x Premier Paint Roller 69730 Plastic Drop Cloth, 9-Feet by 12-Feet, 3-Pack
-===== Shingles =====
-One box of [[http://www.lowes.com/pd_12914-278-PM04_0__?productId=3010804&Ntt=shingles&Ns=p_product_price|shingles]] covers 33.33 sqft and costs $24.75. 26 boxes will be needed for a total cost of $643.50
+===== POWER =====
+  - Either EMT (electrical metal tubing) to route around the shop.
+  - 100A Breaker box - suitable for branch from house or own box (need to research if Duke power does cheap meters for workshops/garages)
+  - LED over head lights
+  - I could include a transfer switch and use the generator to power the workshop--it's added cost but will let me delay the cost of getting a mains hook up.
+  - The workshop seems like the perfect place to experiment with DIY solar power tie-in. Boy, I'd love to have a stack of salt-water batteries.
+  - In the very least some deep-cycle batteries for running ventilation fans seems like a good idea
-===== Power Run =====
+==== Required tools ====
+  - Conduit cutting tools (probably already have an adequate saw, but a purpose-made tool will speed things along)
+  - Conduit bending tool (good for other stuff too!)
+  - 12' ladder for running wiring and lights
+  - Proper wire strippers (going to be doing a lot of stripping, time to get a good pair of strippers)
-===== Running Total =====
+===== Big Ticket Tools =====
-.93 + 276.34 + 266 + 189 + 144.85 + 33.80 + 643.50 = **4090.42**
+I'm sure I've made this list in a dozen places already.
-Missing from running total:
+  - Table saw
+  - Band saw
+  - Stick welder
+  - Miter saw
+  - Drill press
-  * Tools (nailgun)
-  * Hardware (nails, bolts)
-  * Barndoor construction and hardware
-  * Permits
-  * Electrical costs (wiring, outlets, switches, lights, running and burying the main line)
-  * Air Conditioner (will probably be delayed due to cost)

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